Name: Automatic Mattress Shredder Machine with 5~10 Years Lifetime and Customized Color
Brand: Henan Xrido Environmetal Protection Technology Co., Ltd.
SKU: 2000
Availability: InStock

Marchio:	Xrido
Numero di modello:	2000
Condizioni di pagamento:	Negoziabile

Informazione dettagliata

Descrizione di prodotto

Informazione dettagliata

Certificazione:

CE ISO TUV

Luogo di origine:

Henan, Cina

Video-ispezione in uscita:

Fornito

Rapporto di test dei macchinari:

Fornito

Componenti principali:

PLC, motore, cuscinetto, motore

Garanzia:

1 anno

Materiale / metallo elaborato:

Acciaio inossidabile, ottone / rame, lega, acciaio al carbonio, alluminio

Punti di forza chiave:

Automatico

Nome:

frantumazione dei rifiuti metallici

Parole chiave:

Riciclaggio di metallo a doppio albero

prodotto finale:

1-10 cm

Colore:

Colore personalizzato

Vantaggio:

Alta efficienza a basso consumo di energia

Capacità:

300-22000 kg/ora

Tipo:

Amichevole

Materiale elaborato:

PE FILM PP PP BASSE DELLA

Tutta la vita:

Da 5 a 10 anni

Condizione:

NUOVO

Garanzia di componenti principali:

1 anno

Industrie applicabili:

Negozi dell'indumento, negozi di materiale da costruzione

Tempi di consegna:

2-30 giorni lavorativi

Evidenziare:

5~10 Years Lifetime Mattress Shredder Machine

Customized Color Mattress Shredder Machine

Stainless Steel Mattress Shredder Machine

Descrizione di prodotto

Mattress Shredder Machine Sofa Furniture Crusher Recycling Plant

A sofa and mattress shredder is an industrial device designed specifically for large, mixed-material furniture. It uses shearing, tearing, and squeezing to break down used sofas, mattresses, and other items into uniform, small pieces or particles. Its core function is to reduce the volume of bulky waste, recycle it, and facilitate its transportation. It is widely used in environmental recycling, wood processing, and metal recycling.

Working Principle

Power Drive System

Motor and Reducer: The motor rotates using electromagnetic force, which is then reduced and torque is increased by the reducer to ensure sufficient tearing force for the blades.
Spindle and Cutter Head: The spindle features a hexagonal design with full quenching and tempering treatment, resulting in high wear resistance, high torque resistance, and resistance to bending and deformation.

Crushing Mechanism

Shearing Action: The moving and fixed blades move relative to each other, cutting the material fibers.
Tearing Action: The moving blade tip contacts the cylindrical surface of the spacer, tearing hard materials (such as wood and metal).
Squeezing Action: The torque and speed differential of the blade shaft create a tearing force, crushing soft materials (such as foam and fabric).
Intelligent Sorting: After crushing, the material undergoes magnetic separation, air separation, and vibratory screening to separate metal, wood, foam, and other materials.

Discharge Control

The screen determines the particle size, and unqualified materials are repeatedly crushed within the machine chamber until they meet the required particle size. Metal materials are automatically discharged into a buffer device through a magnetic separator, while other materials are transported to a truck via an enclosed belt conveyor.

Applicable Materials

Metals: Scrap iron, car hulls, bicycle frames, motorcycle frames, metal briquettes, paint cans, pre-painted steel tiles, cans.
Wood: Furniture scraps, miscellaneous wood, branches, boards, wooden pallets, solid wood, tree stumps.
Plastics: Pipes, films, woven bags, plastic barrels, mobile phone cases, discarded fuel tanks.
Household Waste: Sofas, mattresses, clothing, waste fabric, tires.
Industrial Solid Waste: Leather, fabric, circuit boards, wire rope, refrigerator, air conditioner, and washing machine casings.
Special Materials: Concrete blocks (requires construction waste treatment equipment), electronic waste (requires pollution prevention design).

Furniture Shredder Blade Features

Material and Craftsmanship

Highly wear-resistant alloy steel: Such as SKD-11, 42CrMo, and Cr12MoV, with a hardness of HRC58-62 and strong impact resistance.
Surface Treatment: Salt bath furnace quenching or vacuum furnace quenching improves wear resistance and service life.
Overlay Technology: Multi-layer overlay welding (single layer height ≤ 8mm) enhances blade hardness and reduces wear.

Structure and Specifications

Cutter Roller Type: Dual-shaft or quad-shaft designs, with 3-12 claws to accommodate different material characteristics.
Connection: Hexagonal connection ensures uniform force distribution, and modular blades allow for independent replacement of individual blades for efficient maintenance.
Size Range: Diameter 200-500mm, thickness 20-55mm, with internal holes typically hexagonal or round (with keyway).
Special Design: Spiral cutter disc: Double rollers interlock with a gap of ≤0.5mm, precisely controlling the discharge particle size (1-5mm).

Advantages

Efficient Volume Reduction and Resource Utilization

Volume Reduction: Reduces the volume of large waste by 60%-80%, reducing transportation and storage costs.
Resource Conversion: Wood converted into biomass fuel, wood pellets, or composite materials; metal recycled into new products; sponge/fabric processed into filler or industrial raw materials.

Mixed Material Processing

Multi-Material Compatibility: Can process both hard (wood, metal) and soft (foam, fabric) materials simultaneously.
Large Item Handling Capability: The robust blade shaft structure can shred thick furniture (e.g., mattress springs can cut through 12mm diameter steel wire in 3 seconds).

Environmental and Economical

Low Carbon Emissions: Shredded materials can be converted into RDF/SRF as an alternative fuel.
Dust Suppression System: Equipped with enclosed conveying and dust suppression systems, meeting environmental standards.
Low Maintenance: Utilizes blade overlay welding and finishing technology to extend blade life.

Operational Stability

Low Speed, High Torque: Reduces shaft tangling and seizures, with automatic overload protection.
Modular Design: Blades can be replaced individually, enhancing maintenance efficiency.

Product Specifications

Model	Overall Size(mm)	Crushing Cavity Size(mm)	Power(kw)	Weight(kg)
XRD - SZSS - 500	2800×1300×1850	500×480	11×2	2200
XRD - SZSS - 800	3000×1300×1850	800×480	15×2	2500
XRD - SZSS - 1000	3300×1900×2200	1000×690	22×2	5200
XRD - SZSS - 1200	3600×2000×2200	1200×690	30×2	6400
XRD - SZSS - 1500	4100×2100×2400	1500×850	55×2	9000
XRD - SZSS - 1800	5800×2400×3300	1800×1206	75×2	13600
XRD - SZSS - 2000	6400×2700×3500	2000×1490	90×2	20100
XRD - SZSS - 2500	7500×3200×3800	2500×1800	110×2	22500
XRD - SZSS - 3000	8600×3500×4000	3000×1800	160×2	31000

(Special - customized types can be customized according to the size and type of materials.)

Process Flow

The bulky waste shredding and sorting line efficiently processes large pieces of waste, enabling resource recycling and harmless disposal.

Pretreatment

Bulky waste is manually or mechanically loaded onto a conveyor for initial sorting, removing non-trash items (such as rocks and large metal objects) and hazardous materials (such as glass and sharp objects) to prevent damage to downstream equipment.

Shredding

The pre-treated bulky waste is conveyed by a conveyor to a shredder. The shredder uses the shearing, squeezing, and tearing forces generated by the rotating blades to break the bulky waste into smaller pieces, typically 5-30 cm in size, for subsequent sorting.

Magnetic Separation

After shredding, the material enters a magnetic separator, where the magnet's attraction to ferromagnetic materials (such as nails, wire, and metal parts) separates the ferrous metal for recycling.

Eddy Current Separation

After magnetic separation, the material enters an eddy current separator. This device uses an alternating magnetic field to generate eddy currents in non-ferrous metals, separating materials such as copper and aluminum.

Wind Separation

The airflow generated by the fan separates lighter materials (such as plastics and fabrics) from heavier materials (such as stones and ceramics) by taking advantage of differences in material density.

Key Equipment of Metal Crushing and Recycling Production Line

Case Studies

Customer Visit

Our Team

Tag:

trinciatrice del metallo

Trituratore di alluminio

Trinciatore di cartucce

frantoio del metallo

Macchina di triturazione dei rifiuti

Tralciatrici di rame

separatore di metalli non ferrosi

Macchina di taglio del metallo

Macchina per la classificazione dei rifiuti

Macchina di riciclaggio dei rifiuti

trinciatrice della gomma

trinciatrice di plastica

Trituratore di tessuti

macchina di produzione di bricchetti

Macchine per la confezione di scarti